11-12-2009, 02:05 AM
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#1
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GX Member
Join Date: Jul 2009
Location: Central IL
Posts: 18
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Rustttttttttt
Hey I know you probably get this a lot but I was just wondering where you would get the new sheet metal to repair the Alero coupe's quarter rust. I haven't taken the side skirt off to see how bad it is yet. Could ya tell me how to take off the side skirt also? and if you have time could you maybe tell me if there is a way to help prevent rust after the fix because I heard that the rust was caused by poor drainage. Maybe drill in drain age holes? It is in the typical psopt low on the quarter panel.
Thanks
Riley
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11-12-2009, 04:33 AM
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#2
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GLS member
Join Date: Sep 2008
Location: The Dotte of Michigan
Posts: 1,145
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I actually had holes from that, I tried to bondo a small part of it, but i suck at it, so I opted for caulk, lol. it did work and keeps out moisture, its not pretty, but its not in a place you would see often. the side skirts have 2 clips on both ends (front and back) inside the wheel wells, then there are maybe 6 or 7 clips under the car, I realy dont know the exact amount, just a guess.
__________________
1999, RED Alero GX
Mods: WAI/CAI Intake w/ K&N Filter, Dynomax Muffler, B&M Shift+ Drag DR-9 Wheels, Yokohama YK520 Tires
Soon to come: Full 2.5'' Exhaust, Re-Worked CAI Utilizing Factory Air Box, AAS Body Kit, KYB Struts, Sprint Springs
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11-12-2009, 10:28 AM
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#3
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GLS member
Join Date: Jun 2007
Location: Utica, Michigan
Posts: 2,227
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xrracer72: I am not great with rust, but you can use a product called Por-52 (i think thats what its called, you might want to search it) to seal the rust and stop it in its tracks. Other than that, others will chime in.
__________________
2000 Chevrolet Malibu LS
2000 Oldsmobile Alero GL (sold)
Last edited by Naich : 11-12-2009 at 03:42 PM.
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11-12-2009, 01:29 PM
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#4
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GLS member
Join Date: Mar 2008
Location: MA
Posts: 1,304
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as far as getting the side skirts/rocker moldings off, theres i believe 6-7 push in type clips underneath the car, and one inside each wheel well that need to be pulled out. once those are out, there are 9 or 10 clips holding it to the rocker panel area of the body. i think theres a special kind of tool you need, but another member said he used a pair of skinny scissors to compress them and pull them out. i didnt know about this and just pulled, and broke a few of them. once those are out the cover should just come right off.
as far as rust, it all depends on how bad it is. mine was pretty bad, but since its not visible i just covered everything with por15, following the directions on the container. i wouldnt use bondo, because from what ive heard, it tends to attract moisture and would cause more rust, but im not a professional. if youre still unsure, you could always get a professional opinion.
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11-12-2009, 05:11 PM
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#5
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Owner
Join Date: Nov 2003
Location: Joliet, IL
Posts: 19,932
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to stop the rust from spreading you would want to clean out all the loose rust out of there and you can use Rust Encapsulator from Eastwood. It is good stuff. Obviously the right way to fix the rust problem is to cut out the section and sand blast it use Rust Encapsulator and then shape a new piece of metal and have it tig in.
Now the reason for this area rusting out is there is a gap in the lower corner of your wheelwell towards the driverside that is not fully sealed by the factory. so moisture gets inbetween the inner and outer and being there is no drain holes in the rockers it starts to rust.
__________________
72 442 "THE BEAST", 99 Alero - OSV Replica w/ original OSV parts, HURST Dual/Gate Shifter
Beware of the BackStabber
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11-12-2009, 06:02 PM
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#6
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GL Member
Join Date: Mar 2008
Location: Las Vegas, Nevada
Posts: 368
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There's no rust under mine, but I did find that using the windshield washer was allowing water to get trapped underneath, so i just loosened the skirt so water could drain out.
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11-12-2009, 06:29 PM
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#7
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GLS member
Join Date: Oct 2006
Location: Phoenix
Posts: 4,284
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Quote:
Originally Posted by AZFire316
There's no rust under mine, but I did find that using the windshield washer was allowing water to get trapped underneath, so i just loosened the skirt so water could drain out.
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yeah, the only way you're going to find rust on a car out here is if it came from somewhere else.
__________________
2003 2.2 Eco http://www.cardomain.com/ride/2478473 SOLD
1994 Chevy Suburban aka The Zombie Mower 4" Rancho suspension lift 2" body lift. 315/75/16 Mickey Thompson Radial M/Ts 10000K HID 12" JL W3 Subs in custom box 1000W Alpine mono amp 1F capacitor 6.5" JL mids 4X6 Pioneers in dash 450W Alpine 4 channel Dynomax cat & exhaust
2007 Cadillac Escalade EXT chameleon paint, Cadillac 22" wheels
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11-13-2009, 03:03 AM
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#8
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GLS member
Join Date: Mar 2008
Location: MA
Posts: 1,304
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lucky bastard
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11-13-2009, 03:09 AM
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#9
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GL Member
Join Date: Mar 2008
Location: Las Vegas, Nevada
Posts: 368
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Thats the only thing i really love about living out here is the fact that you can actually buy a car and keep it as long as you like. (Barring theft or accident ofcourse)
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11-13-2009, 09:12 AM
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#11
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Now a Ford Traitor.
Join Date: Mar 2008
Location: Greenland
Posts: 6,996
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Quote:
Originally Posted by Kilroy
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i want to know more, can you find out more? i'll be contacting Canadian tire for a unit if it really works
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11-13-2009, 10:04 AM
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#12
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GL Member
Join Date: Oct 2007
Location: Ottawa, ON. Canada
Posts: 279
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They have used the technology on mining and snow removal equipment for many years... It is also suppose to slow/stop advancment of existing rust.
__________________
You can lead fools to wisdom... but you can't make them think.
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11-13-2009, 06:54 PM
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#13
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GX Member
Join Date: Aug 2008
Location: Orillia Ontario Canada
Posts: 239
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I had this issue. if it is through rust like I had then do what I did and cut the metal out and rivet or weld in stainless steel, add some spot putty, sand and paint. No rust ever again.
__________________
Spinnin wrenches or spinnin tires, everythings better on pavement.
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11-14-2009, 03:47 AM
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#14
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Quote:
Originally Posted by a4d2a0m
They have used the technology on mining and snow removal equipment for many years... It is also suppose to slow/stop advancment of existing rust.
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They use that technology in naval ships as well.
Last edited by C_EICK : 11-14-2009 at 03:50 AM.
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11-16-2009, 12:41 AM
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#15
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GX Member
Join Date: Jul 2009
Location: Central IL
Posts: 18
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One of the main things I would like to know is what you guys do to handle your rust issues. and also where are you guys getting your new metal. are you forming your own, getting repair panels, or junkyard panels?
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11-16-2009, 01:13 AM
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#16
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GLS member
Join Date: Sep 2008
Location: The Dotte of Michigan
Posts: 1,145
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there is a company that makes replacement parts for our cars, Sherman. I dont know if they have 1/4 panels and all that, but I know they make replacement bumpers mirrors, ext...
the site VVVVV
http://www.shermanparts.com/
__________________
1999, RED Alero GX
Mods: WAI/CAI Intake w/ K&N Filter, Dynomax Muffler, B&M Shift+ Drag DR-9 Wheels, Yokohama YK520 Tires
Soon to come: Full 2.5'' Exhaust, Re-Worked CAI Utilizing Factory Air Box, AAS Body Kit, KYB Struts, Sprint Springs
Last edited by KenshinZero : 11-16-2009 at 01:15 AM.
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11-16-2009, 11:52 PM
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#17
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GX Member
Join Date: Jul 2009
Location: Central IL
Posts: 18
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Thanks for the help guys. Seems the N-Body crowd is a lot more mature than the DSM crowd lol
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