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Engine Replacement 2.4 (Manual Transmission)
Removal Procedure
1. Disconnect the negative battery cable.
2. Drain the cooling system.
3. Evacuate the A/C System.
4. Remove the air cleaner duct.
5. Remove the air cleaner.
6. Remove the underhood fuse block.
7. Remove the air cleaner bracket.
8. Disconnect the shift cables at the shift control.
9. Remove the shift cables from the bracket and remove the bracket.
10. Disconnect the back up lamp switch.
11. Disconnect the vehicle speed sensor.
12. Disconnect the upper engine electrical harness.
13. Disconnect the vacuum lines.
14. Relieve the fuel pressure.
15. Disconnect the fuel line quick disconnects.
16. Remove the upper radiator hose.
17. Disconnect the heater hoses from the heater core.
18. Disconnect the slave cylinder hydraulic line.
19. Remove the EVAP solenoid.
20. Disconnect the ground cables at the rear of the engine block.
21. Remove the power steering pump with lines attached and position the pump out of the way.
22. Disconnect the electrical connector from the A/C compressor and the CKP. Position the harness aside.
23. Remove the starter with the wires attached and position it out of the way.
24. Disconnect the surge tank bypass hose from the engine.
25. Disconnect the cruise and accelerator cables from the throttle body.
26. Remove and position aside the cruise control module.
27. Tie the radiator to the hood latch panel with mechanics wire.
28. Raise and support the vehicle.
29. Safety strap the front of the vehicle to the hoist.
30. Drain the transaxle.
31. Drain the engine oil and remove the oil filter.
32. Remove the engine splash shields.
33. Remove the front closeout panel fasteners and the panel.
34. Remove the lower radiator support.
35. Remove the right front brake hose from the vehicle.
36. Remove the retaining nut from the BPMV at the mounting bracket.
37. Disconnect the wheel speed sensors.
38. Remove the wheel speed sensor harnesses from the control arm retainers.
39. Remove the wheel speed sensor harnesses from the frame retainers and position them out of the way.
40. Remove the wheel driveshafts.
41. Disconnect the ball joints from the control arms.
42. Disconnect the outer tie rod ends from the control arms.
43. Disconnect the catalytic converter from the exhaust manifold.
44. Remove the A/C compressor hose from the A/C compressor.
45. Remove the bolt from the power steering pressure line retainer.
46. Lower the vehicle until the front suspension crossmember rests on the support table.
47. Position a three inch block of wood between the front of the oil pan and the crossmember.
48. Remove the front engine mount to bracket bolts.
49. Remove the front suspension crossmember retaining bolts.
50. With the help of an assistant, carefully raise the vehicle off of the engine/transaxle assembly.
51. Install the engine hoist to the engine/transmission assembly.
52. Remove the front transmission mount thru bolt.
53. Remove the rear transmission mount thru bolt.
54. Remove the two side transmission mount lower nuts.
55. Lift the engine/transaxle assembly off of the front suspension crossmember.
56. Separate the transaxle from the engine.
57. Remove the clutch drive plate and clutch driven plate.
58. Remove the flywheel.
59. Mount the engine on a suitable engine stand.
Installation Procedure
1. Remove the engine from the engine stand.
2. Install the flywheel to the engine.
3. Install the clutch driven plate and clutch drive plate.
4. Install the transaxle to the engine.
5. Lower the engine/transaxle assembly on to the front suspension crossmember.
6. Install the two side transmission mount lower nuts. Tighten the transmission mount lower nuts to 44 Nm (60 ft. lbs.).
7. Install the rear transmission mount thru bolt. Tighten the rear transmission mount thru bolt to 55 Nm (75 ft. lbs.).
8. Install the front transmission mount thru bolt. Tighten the front transmission thru bolt to 55 Nm (75 ft. lbs.).
9. Remove the engine hoist from the engine/transaxle assembly.
10. With the help of an assistant, carefully lower the vehicle on to the engine/transaxle assembly.
11. Install the front suspension crossmember retaining bolts.
12. Install the front engine mount to bracket bolts.
13. Raise the vehicle off of the support table.
14. Install the bolt to the power steering pressure line retainer.
15. Install the A/C compressor hose to the A/C compressor.
16. Connect the catalytic converter to the exhaust manifold.
17. Connect the outer tie rod ends to the control arms.
18. Connect the ball joints to the control arms.
19. Install the wheel driveshafts.
20. Install the wheel speed sensor harnesses to the frame retainers. Ensure the retainers lock into position.
21. Install the wheel speed sensor harnesses to the control arm retainers. Ensure that the retainers lock into position.
22. Connect the wheel speed sensors.
23. Install the retaining nut to the BPMV at the mounting bracket.
24. Install the right front brake hose to the vehicle.
25. Install the lower radiator support.
26. Install the front closeout panel and the panel fasteners. Ensure the fasteners are retained.
27. Install the engine splash shields.
28. Install a new oil filter and fill the engine with oil.
29. Fill the transaxle with specified lubricant.
30. Remove the safety straps from the front of the vehicle and the hoist.
31. Lower the vehicle.
32. Untie the radiator from the hood latch panel.
33. Install the cruise control module.
34. Connect the cruise and accelerator cables to the throttle body.
35. Connect the surge tank bypass hose to the engine.
36. Install the starter.
37. Connect the electrical connectors to the A/C compressor and the CKP.
38. Install the power steering pump.
39. Connect the ground cables at the rear of the engine block.
40. Install the EVAP solenoid.
41. Connect the slave cylinder hydraulic line.
42. Connect the heater hoses to the heater core.
43. Connect the radiator hoses.
44. Connect the fuel line quick disconnects.
45. Connect the vacuum lines.
46. Connect the upper engine electrical harness.
47. Connect the VSS.
48. Connect the back up lamp switch.
49. Install the shift cable bracket and the shift cables to the bracket.
50. Connect the shift cables at the shift control.
51. Install the air cleaner bracket.
52. Install the underhood fuse block.
53. Install the air cleaner.
54. Install the air cleaner duct.
55. Charge the A/C system.
56. Fill the cooling system.
57. Connect the negative battery cable.
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I'm looking forward to the meal!!!
Pictures available after dessert
and sorry for crapping your thread atmosphere