04-24-2006, 03:52 PM
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#1
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GL Member
Join Date: Nov 2004
Location: Hamilton,Ontario
Posts: 331
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I've searched the forums and found nothing so.. i was wondering how you cut ur stock bumpers to fit a daul exhaust. what tool did you use to cut? im thinking jig saw? air jig saw? and did you guys jus make a template of the other molded cut out or did you re cut the existing mold cut out and make it deeper so they match. How did you get them to look the same because ones molded and the one you cut will look akward right?
thanks guys
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04-24-2006, 04:11 PM
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#2
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Let's Play Army!
Join Date: Nov 2003
Location: Lockport, NY
Posts: 8,475
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if you have a dremel, it will work to cut it. If you have decent tips, you'll fill the cut-out nicely and you won't notice that one's molded and the other is cut. 
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Quote:
Originally Posted by black
holy crap, i just farted at work and the whole office stinks!!!!
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RIP to my Alero @ 112000 miles. COD: thrown rod. TOD: 430pm, Dec19, 2011.
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04-24-2006, 04:38 PM
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#3
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AutoCross Alero
Join Date: Nov 2003
Location: South Texas
Posts: 2,759
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i made a paper template of the factory cutout, then i flipped it over and marked the bumper with a marker and cut the opening with a pair of tin snips, took an hour and a half, and looks excellent.
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04-25-2006, 12:43 PM
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#4
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Designated Drunk
Join Date: Nov 2003
Location: New Liskeard, Ontario
Posts: 6,873
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my muffler shop did it for me while he had the car on a lift
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I'm baaaackk
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04-25-2006, 12:46 PM
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#5
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GL Member
Join Date: Apr 2005
Location: WI
Posts: 242
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ya the muffler place did it for me also, just took tin snips looks aight.
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04-25-2006, 01:34 PM
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#6
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GL Member
Join Date: Dec 2003
Location: Decatur, Illinois
Posts: 486
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This is what i wanted to get done like 2 years ago to my car but the muffler shop said theres no way they would cut my bumper for me so i just said screw it.
I know some people have gone to the junkyard an cut the molded section out of the bumper on a junker then taken it to a body shop and had it molded in.
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<img src=\'http://i49.photobucket.com/albums/f263/HBNR86/sigpicjpg.jpg\' border=\'0\' alt=\'user posted image\' />
<span style=\'font-size:8pt;line-height:100%\'>Mods: Eibach Springs, American Racing 17" Coil Chrome Rims, Cooper Zeon Tires (235's), Front & Rear STB's, Tinted Windows, Mesh Grill, Painted Interior, Custom Exhaust, Custom WAI, B&M Shift kit, Innovatek DVD/MP3/CD/TV tuner, Innovatek 7" LCD In-Dash Flip Out Screen, Cleared Headlights.<a href=\'http://www.cardomai
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04-25-2006, 02:33 PM
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#7
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[boosted 2.4L]
Join Date: Dec 2004
Location: Central PA
Posts: 1,537
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^ way too much work. you don't even notice the cutout.
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04-25-2006, 02:35 PM
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#8
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AutoCross Alero
Join Date: Nov 2003
Location: South Texas
Posts: 2,759
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Quote:
Originally posted by 2fst4u@Apr 25 2006, 12:33 PM
^ way too much work. you don't even notice the cutout.
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besides that the it needs to be mirrored on the passenger side.(exactly the opposite of the drivers side) |
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04-26-2006, 01:13 AM
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#9
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uhh, its not much extra work and im sure i would notice
im sorry but i wont even touch a half assed mod like that, if i were you i would deffinetly keep going to that muffler shop because they prolly do quality work!
if you wanna do it right you'll mold in a new one, if you dont mind your car being half-assed though....
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04-26-2006, 01:41 AM
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#10
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AutoCross Alero
Join Date: Nov 2003
Location: South Texas
Posts: 2,759
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i'll take pics of mine, so you can see how half ass'd it doesn't look.
if its done properly you cant even tell, but it takes patients.
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04-26-2006, 10:55 AM
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#11
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V.I.P. Member
Join Date: Nov 2005
Location: Latrobe, Pa
Posts: 1,713
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:wtf: i'm pretty sure jabartram knows what he's doing diablo...... and by the way his car looks, im pretty sure he wouldn't leave something that looks half-ass show on his car....
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04-26-2006, 11:12 AM
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#12
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V.I.P. Member
Join Date: Apr 2005
Location: Wisconsin
Posts: 1,445
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Quote:
Originally posted by battistoni21@Apr 26 2006, 08:55 AM
:wtf: i'm pretty sure jabartram knows what he's doing diablo...... and by the way his car looks, im pretty sure he wouldn't leave something that looks half-ass show on his car....
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x2
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DO WORK
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04-26-2006, 04:39 PM
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#13
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GL Member
Join Date: Nov 2004
Location: Hamilton,Ontario
Posts: 331
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can i see the pic.. thanx and yeah the muffler shop wouldnt do it they said i could use there tools to do it,thats when i left. How professional is that?
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04-26-2006, 06:40 PM
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#14
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V.I.P. Member
Join Date: Mar 2005
Location: Picton, ON, CA
Posts: 476
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If I'm not mistaken. I think Molson did his with heat.. Heated the plastic and pushed it up to form the shape. I've gotta do mine it goes to the muffler shop on Monday. Gonna do some searching!
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What a great damn day, I can walk!
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04-26-2006, 08:38 PM
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#15
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V.I.P. Member
Join Date: Mar 2005
Location: Picton, ON, CA
Posts: 476
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__________________
What a great damn day, I can walk!
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04-27-2006, 12:03 AM
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#16
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AutoCross Alero
Join Date: Nov 2003
Location: South Texas
Posts: 2,759
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ok here's some pics. everybody that i doesnt know me personally has asked if it came factory with dual exhaust, the only way to tell its modified is from under the car.
[attachmentid=10330]
[attachmentid=10331]
[attachmentid=10332]
[attachmentid=10333]
[attachmentid=10334]
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04-27-2006, 12:36 AM
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#17
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GL Member
Join Date: Nov 2004
Location: Hamilton,Ontario
Posts: 331
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Yeeeees good lookin out guys im going to try to mold it with heat first. the cut if needed thanx again guy. daulies are lookin good
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04-27-2006, 02:43 PM
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#18
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V.I.P. Member
Join Date: Nov 2005
Location: Latrobe, Pa
Posts: 1,713
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good job.... it does look like it comes stock with the dual outlets..... if u could help me out it would be great... i have a borla sitting at home, and i am wondering if i can do that just to one side.... i know i can, but steve(who i got it from) said that i would need to have exhaust hangers so that there wouldn't be any rattling.... i don't want to have my exhaust hanging low or anything like that, so im just wondering if it would(in your mind) look good with it being cut a little bit more......
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04-27-2006, 04:28 PM
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#19
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GL Member
Join Date: May 2005
Location: Minnesota
Posts: 724
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Jabartram-looks awesome. I'm assuming you sanded the edges once done? It can't have come out that clean...
And you didn't need a repaint?  Wow.
And to Molson who did his with heat, that didn't warp or wreck the paint either?
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1958 Super 88 Holiday Coupe
1970 Cutlass S
2000 Alero GLS Coupe
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04-28-2006, 11:23 AM
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#20
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V.I.P. Member
Join Date: Nov 2005
Location: Latrobe, Pa
Posts: 1,713
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yeah i would think heating it too much would screw up the paint.......
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